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UV Coating Curing Systems

Overview

A World class product from APL. This machine can be used as Offline coater for UV & Aqueous coating as well as for primer coating. It can do full and spot UV varnish on thick & thin paper at the speed of  6000 or 10,000 sheets per hour. Conventional varnish or water based varnish can also be run on this machine.

This machine includes all technical solutions for easy operation and for increasing productivity. The machine is compact and solid built on a strong C.I. frame. It is reliable at any working speed. This machine is equipped with high grade hardened grounded gears for its smooth operation for years. The UV curing lamps used in it are one of the best in the world. It consists of total vacuum bed for smooth conveying of paper and board,efficient cooling system for lamps.

IR lamps are also used for water base varnish or smoothness of UV lacquer.

Technical Specification:

 Model  APL  UV 1926  APL   UV 2232  APL  UV 2840
 Maximum Sheet Size  495 mm x 673 mm  571 mm x 825 mm  723 mm x 1028 mm
 Minimum Sheet Size  254 mm x 317 mm  300 mm x 400 mm  330 mm x 406 mm
 Max. Coating Area  483 mm x 660 mm  546 mm x 813 mm  698 mm x 1016 mm
 Max. Speed  10000 sheets per hour  10000 sheets per hour  10000 sheets per hour
 Plate Size  813 mm x 559 mm  813 mm x 640 mm  865 mm x 1035 mm
 Pile Height of Feeder  850 mm  850 mm  1250 mm
 Pile Height of Delivery  1050 mm  1050 mm  1200 mm
 Plate Cylinder  Diameter  206.7 mm (with blanket)  280 mm (with blanket)  320 mm (with blanket)
 Imp. Cylinder Diameter  206.7 mm  280 mm  320 mm
 Space Requirement  L-8992 x W-2600 x H-2000  L-8550 x W-2600 x H-2000  L-11583 x W-3353 x H-2439
 Machine Dimension  L-8550 x W-1829 x H-2000  L-7925 x W-1829 x H-2000  L-9854 x W-2134 x H-2439
 Paper Thickness  80 to 400 gsm  80 to 400 gsm  80 to 400 gsm
 Power (Coater)  3 KW  4 KW  6.2 KW
 Power (UV Dryer)  7.5 KW (Single Lamp)  9 KW (Single Lamp)  12 KW (Single Lamp)
 Weight  5.5 Ton  6 Ton  7 Ton

Features

  • Precise registration at high speed using a precision adjustable  side and front lay.
  • Powerful stream feeder to handle stocks from 80 G.S.M to 450 G.S.M.
  • User adjustable Double Sheet Detector.
  • Maintenance free Varnish replenishment pump.
  • 2/3 UV Lamps of 300W/inch as optional.
  • Swing  Arm Gripper for high speed & accurate registration.
  • Micro adjustable front lays for easy and precise registration on the run.
  • Adjustable side lays are given for front and reverse jobs registration.
  • Delivery to accommodate a conveyor for hot air/U.V.dryers.
  • Pneumatically actuated Anilox roller and impression cylinder.
  • Quick change Anilox roller.
  • Doctor blade assembly with doctor blade angle adjustment.
  • Plate clamps suitable for clamping  blankets or photopolymer plates.
  • Full PLC control with digital touch screen human machine interface.
  • Curing speed of up to 10000 speed per hour.
  • Precise and Consistent coating weight with every job.
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